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Crank-and-Link Double-Dasher Churn: Two Dashers' Cranks Joined by a Curved Link, One Lever Turns or Rocks Both
Robert Parker of North Cohocton, New York, received US 33,213, dated 3 September 1861, for working two upright wing dashers in an oval churn with one lever. A cap that hooks onto ears on the box carries a horizontal crank over each dasher, coupled to its shaft. A curved link joins the two crank pins and the lever is pivoted to its middle: moving the lever's end round turns both dashers together, pushing it straight to and fro rocks them, and the user can work it from the front or the side. Unhook the cap and the whole mechanism lifts off.
The patent gives no sizes; every size here is ours.
Intermediate
About 2 days
Instructions
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Turning or rocking with one lever
Turning or rocking with one lever
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A mechanism that lifts off the churn as one, four months before
A mechanism that lifts off the churn as one, four months before
Stilwell swings his driving arm back on a frame. Parker's whole drive is in a cap that hooks onto ears and lifts off.
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Read US 33,213
Read US 33,213
"The object of my invention is to so arrange the mechanism that by a rectilinear movement of the operator either a vibratory or rotary motion may be given to the dashers."
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Oval box A, cover, cups and ears C
Oval box A, cover, cups and ears C
Make an oval box A whose inside is two 90 mm half rounds 140 mm apart joined by straight sides, 300 deep: a hardwood floor and two straight hardwood sides, with 1.5 mm stainless sheet bent round the ends in grooves, all sealed with silicone. Seal a printed cup for each dasher's foot on the floor at the half rounds' centres. Cut an HDPE cover to the outside with a 27 mm hole over each cup. Screw a hardwood ear C 30 x 60 mm, 140 long, to each end, standing above the box, with a mortise c 24 mm wide and 20 deep near its top.
Materials for this step:
Hardwood Board3 pieces
Stainless Steel Sheet1 piece
Wood Glue1 piece
Wood Screws24 pieces
PETG Filament1 piece
HDPE Sheet1 pieceTools needed:
FDM 3D Printer
Table Saw
Jigsaw
Compass
Cordless Drill
Drill Bit Set
Bar Clamp
Screwdriver Set5
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Print the cups (two)
Print the cups (two)
A cup for a dasher's foot: 44 mm across, 14 high, a 26 mm socket 10 deep. Print two. PETG, 0.2 mm layers, 30 % infill, 4 walls.
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Wing dashers B and shafts a
Wing dashers B and shafts a
Turn two hardwood dasher shafts 25 mm across, 320 long, and set a 16 mm stainless rod 80 mm long 20 mm into each top, with a flat filed on its end as the tenon of the coupling f. Mortise four hardwood wings 120 x 120 x 12 mm through each, two crossed at 35 to 155 mm up and two crossed at 160 to 280, turned 45 degrees from the lower pair.
Materials for this step:
Hardwood Board1 piece
Stainless Steel Rod2 pieces
Wood Glue1 piece
Hardwood Dowels1 pieceTools needed:
Wood Lathe
Table Saw
Chisel Set - Wood
Cordless Drill
Drill Bit Set
Files (Hand File)7
7
Cap D, cranks e, link o and lever h
Cap D, cranks e, link o and lever h
Glue up a hardwood cap D 400 x 120 x 60 mm, cut a recess d 260 x 100 mm, 42 deep, in its underside, and a slot through its front wall for the lever. Glue a tenon b 24 x 20 mm on each end to drop into the ears' mortises, and fit a hook and eye at each end to hold it. Bore it 16.6 mm through over each dasher. Make each crank e of a 16 mm stainless shaft through the cap with a slot in its foot to take the dasher's tenon (the coupling f), and a mild steel flat bar arm, 35 mm throw, with an 8 mm pin. Bend a 6 mm steel rod into a half round joining the two pins, eyes at its ends, and fix a pivot eye at its middle. Pivot a hardwood lever h, 500 long with a handle, on the eye so it comes out through the cap's slot.
Materials for this step:
Hardwood Board2 pieces
Wood Glue1 piece
Hook and Eye2 pieces
Stainless Steel Rod1 piece
Mild Steel Flat Bar1 piece
Mild Steel Round Bar1 piece
Hex Bolt Assortment3 pieces
Nylon Insert Lock Nut3 pieces
Split Pin2 piecesTools needed:
Table Saw
Chisel Set - Wood
Router
Cordless Drill
Drill Bit Set
Hacksaw
Files (Hand File)
Bench Vise
Screwdriver Set8
8
The build in 3D
The build in 3D
FreeCAD model of this build, half the box cut away: the oval box with its cups and ears, the two wing dashers, the cap hooked onto the ears with the two cranks, the curved link and the lever coming out of its slot.
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Churn
Churn
Stand the dashers in their cups, pour about 12 litres of heavy cream at about 15 °C, checked with the thermometer, into the box, put on the cover over the shafts, and lower the cap so the cranks' slots take the dashers' tenons and its tenons drop into the ears; hook it. Move the lever's end round in a small circle to turn the dashers, or push it straight to and fro to rock them, timing it. When the butter comes, unhook and lift off the cap, lift out the dashers, take out the butter, pour the buttermilk into a bowl, wash the butter in cold water until it runs clear, salt and weigh it.
Materials for this step:
Heavy Cream12 l
Coarse Sea Salt1 piece
Water1 pieceTools needed:
Leave-In Probe Thermometer
Stopwatch
Digital Kitchen Scale
Stainless Steel Mixing Bowl (Large)10
10
Troubleshooting
Troubleshooting
Crank-link churn troubleshooting.
Flow
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History and honest limits
History and honest limits
**Robert Parker** of North Cohocton, Steuben County, New York, US 33,213, 3 September 1861, "Improved Churn". He claimed "the combination of the cranks, the curved link, and the operating-lever". His box was oval and staved; ours has straight sides and stainless ends. He does not describe the dashers beyond "wing-dashers"; ours follow his Fig. 1. The patent gives no sizes; every size here is ours.
Materials
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Tools Required
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Design Files
2This blueprint makes
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