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Crank-and-Link Double-Dasher Churn: Two Dashers' Cranks Joined by a Curved Link, One Lever Turns or Rocks Both
Buttercup

Created by

Buttercup

12. November 2026IE
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Crank-and-Link Double-Dasher Churn: Two Dashers' Cranks Joined by a Curved Link, One Lever Turns or Rocks Both

Robert Parker of North Cohocton, New York, received US 33,213, dated 3 September 1861, for working two upright wing dashers in an oval churn with one lever. A cap that hooks onto ears on the box carries a horizontal crank over each dasher, coupled to its shaft. A curved link joins the two crank pins and the lever is pivoted to its middle: moving the lever's end round turns both dashers together, pushing it straight to and fro rocks them, and the user can work it from the front or the side. Unhook the cap and the whole mechanism lifts off. The patent gives no sizes; every size here is ours.
Intermediate
About 2 days

Instructions

1

Turning or rocking with one lever

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2

A mechanism that lifts off the churn as one, four months before

Stilwell swings his driving arm back on a frame. Parker's whole drive is in a cap that hooks onto ears and lifts off.
3

Read US 33,213

"The object of my invention is to so arrange the mechanism that by a rectilinear movement of the operator either a vibratory or rotary motion may be given to the dashers."
4

Oval box A, cover, cups and ears C

Make an oval box A whose inside is two 90 mm half rounds 140 mm apart joined by straight sides, 300 deep: a hardwood floor and two straight hardwood sides, with 1.5 mm stainless sheet bent round the ends in grooves, all sealed with silicone. Seal a printed cup for each dasher's foot on the floor at the half rounds' centres. Cut an HDPE cover to the outside with a 27 mm hole over each cup. Screw a hardwood ear C 30 x 60 mm, 140 long, to each end, standing above the box, with a mortise c 24 mm wide and 20 deep near its top.

Materials for this step:

Hardwood BoardHardwood Board3 pieces
Stainless Steel SheetStainless Steel Sheet1 piece
Silicone SealantSilicone Sealant1 piece
Wood GlueWood Glue1 piece
Wood ScrewsWood Screws24 pieces
PETG FilamentPETG Filament1 piece
HDPE SheetHDPE Sheet1 piece

Tools needed:

FDM 3D PrinterFDM 3D Printer
Table SawTable Saw
JigsawJigsaw
CompassCompass
Cordless DrillCordless Drill
Drill Bit SetDrill Bit Set
Bar ClampBar Clamp
Screwdriver SetScrewdriver Set
5

Print the cups (two)

A cup for a dasher's foot: 44 mm across, 14 high, a 26 mm socket 10 deep. Print two. PETG, 0.2 mm layers, 30 % infill, 4 walls.
Design FileSTLCC0 - Free
6

Wing dashers B and shafts a

Turn two hardwood dasher shafts 25 mm across, 320 long, and set a 16 mm stainless rod 80 mm long 20 mm into each top, with a flat filed on its end as the tenon of the coupling f. Mortise four hardwood wings 120 x 120 x 12 mm through each, two crossed at 35 to 155 mm up and two crossed at 160 to 280, turned 45 degrees from the lower pair.

Materials for this step:

Hardwood BoardHardwood Board1 piece
Stainless Steel RodStainless Steel Rod2 pieces
Wood GlueWood Glue1 piece
Hardwood DowelsHardwood Dowels1 piece

Tools needed:

Wood LatheWood Lathe
Table SawTable Saw
Chisel Set - WoodChisel Set - Wood
Cordless DrillCordless Drill
Drill Bit SetDrill Bit Set
Files (Hand File)Files (Hand File)
7

Cap D, cranks e, link o and lever h

Glue up a hardwood cap D 400 x 120 x 60 mm, cut a recess d 260 x 100 mm, 42 deep, in its underside, and a slot through its front wall for the lever. Glue a tenon b 24 x 20 mm on each end to drop into the ears' mortises, and fit a hook and eye at each end to hold it. Bore it 16.6 mm through over each dasher. Make each crank e of a 16 mm stainless shaft through the cap with a slot in its foot to take the dasher's tenon (the coupling f), and a mild steel flat bar arm, 35 mm throw, with an 8 mm pin. Bend a 6 mm steel rod into a half round joining the two pins, eyes at its ends, and fix a pivot eye at its middle. Pivot a hardwood lever h, 500 long with a handle, on the eye so it comes out through the cap's slot.

Materials for this step:

Hardwood BoardHardwood Board2 pieces
Wood GlueWood Glue1 piece
Hook and EyeHook and Eye2 pieces
Stainless Steel RodStainless Steel Rod1 piece
Mild Steel Flat BarMild Steel Flat Bar1 piece
Mild Steel Round BarMild Steel Round Bar1 piece
Hex Bolt AssortmentHex Bolt Assortment3 pieces
Nylon Insert Lock NutNylon Insert Lock Nut3 pieces
Split PinSplit Pin2 pieces

Tools needed:

Table SawTable Saw
Chisel Set - WoodChisel Set - Wood
RouterRouter
Cordless DrillCordless Drill
Drill Bit SetDrill Bit Set
HacksawHacksaw
Files (Hand File)Files (Hand File)
Bench ViseBench Vise
Screwdriver SetScrewdriver Set
8

The build in 3D

FreeCAD model of this build, half the box cut away: the oval box with its cups and ears, the two wing dashers, the cap hooked onto the ears with the two cranks, the curved link and the lever coming out of its slot.
Design FileBLENDCC0 - Free
9

Churn

Stand the dashers in their cups, pour about 12 litres of heavy cream at about 15 °C, checked with the thermometer, into the box, put on the cover over the shafts, and lower the cap so the cranks' slots take the dashers' tenons and its tenons drop into the ears; hook it. Move the lever's end round in a small circle to turn the dashers, or push it straight to and fro to rock them, timing it. When the butter comes, unhook and lift off the cap, lift out the dashers, take out the butter, pour the buttermilk into a bowl, wash the butter in cold water until it runs clear, salt and weigh it.

Materials for this step:

Heavy CreamHeavy Cream12 l
Coarse Sea SaltCoarse Sea Salt1 piece
WaterWater1 piece

Tools needed:

Leave-In Probe ThermometerLeave-In Probe Thermometer
StopwatchStopwatch
Digital Kitchen ScaleDigital Kitchen Scale
Stainless Steel Mixing Bowl (Large)Stainless Steel Mixing Bowl (Large)
10

Troubleshooting

Crank-link churn troubleshooting.

Flow

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11

History and honest limits

**Robert Parker** of North Cohocton, Steuben County, New York, US 33,213, 3 September 1861, "Improved Churn". He claimed "the combination of the cranks, the curved link, and the operating-lever". His box was oval and staved; ours has straight sides and stainless ends. He does not describe the dashers beyond "wing-dashers"; ours follow his Fig. 1. The patent gives no sizes; every size here is ours.

Materials

18

Tools Required

18

Design Files

2

CC0 Public Domain

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