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Adjustable-Dish Churn: Cream Is Poured Between a Fixed Ribbed Dish and a Turning One, Then Beaten by Wings and Dashers
Buttercup

Created by

Buttercup

11. November 2026IE
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Adjustable-Dish Churn: Cream Is Poured Between a Fixed Ribbed Dish and a Turning One, Then Beaten by Wings and Dashers

John Pike of Syracuse, New York, received US 30,930, dated 18 December 1860, for a box churn with a cranked shaft of dashers. At its far end a fixed concave dish with broken radial ribs faces a turning dish with ribs and a ring that runs through the breaks. Cream poured into a pan on top runs down a passage and through a slot between the two dishes, where it is beaten and partly ground, then flung out to wings and dashers in the box. Two thumb screws set the turning dish farther off for cream or closer for milk. The fixed dish is the patent's eight inches across; every other size here is ours.
Advanced
About 3 days

Instructions

1

Setting the gap between the dishes

Loading Jupyter Notebook...
2

Cream worked between a fixed and a turning face, two years before

Brown forces cream out between corrugated rings. Pike pours it between a fixed and a turning ribbed dish whose gap he can set.
3

Read US 30,930

"By this arrangement the concavo-convex dish E can be adjusted to a greater or less distance from the concave dish D; fixing the two dishes farther apart when churning cream, shown by the red lines in Fig. 1, and close together when churning milk."
4

Box A, lid and conduit p

Glue up hardwood for a box A 400 mm long, 260 wide and 280 high inside: a fixed end 40 mm thick and 322 tall, a crank end 22 thick, sides and floor 22 thick, joints sealed with silicone sealant, and a loose lid with a knob covering all but the fixed end. Bore the fixed end 16 mm straight down from its top, 20 mm in from its outside face, to 82 mm above the shaft's centre (which is 140 mm above the floor), and bore 16 mm in from its inside face to meet it: the conduit p. Set a kitchen funnel in the top of it as the pan B. Bore the fixed end 12.8 mm at the shaft's centre for the rod u and the crank end 16.6 mm.

Materials for this step:

Hardwood BoardHardwood Board4 pieces
Wood GlueWood Glue1 piece
Silicone SealantSilicone Sealant1 piece
Wood ScrewsWood Screws30 pieces
Kitchen FunnelKitchen Funnel1 piece

Tools needed:

Table SawTable Saw
RouterRouter
Cordless DrillCordless Drill
Drill Bit SetDrill Bit Set
Spade Bit SetSpade Bit Set
Bar ClampBar Clamp
Screwdriver SetScrewdriver Set
Tape MeasureTape Measure
5

Print the fixed dish D

The fixed dish D: 203 mm across (the patent's eight inches), its face dished at 12 degrees, eight radial ribs h 6 mm high broken from 46 to 64 mm out, a rim flange m, a 12.8 mm centre opening e and a 20 x 25 mm slot f at the top. Needs a 220 mm bed. PETG, 0.2 mm layers, 30 % infill, 4 walls, printed on its back with supports.
Design FileSTLCC0 - Free
6

Print the turning dish E

The turning dish E: 180 mm across, 5 mm thick, dished at 12 degrees, six ribs 6 mm high on its convex face, a ring t 52 to 58 mm out standing 12 mm, a boss for the rod u, and the sawcalf tab i on its concave face. PETG, 0.2 mm layers, 30 % infill, 4 walls, printed on its back with supports.
Design FileSTLCC0 - Free
7

Dishes D and E, wings d, rod u and thumb screws

Screw the dish D to the inside of the fixed end, its slot f over the conduit p, sealing round it. Cut six hardwood wings d 34 x 94 x 4 mm and screw them radially to the concave face of E so they reach 120 mm from the centre. Thread a 12 mm stainless rod u 120 mm long at one end for 70 mm and fix its plain end into E's boss with sealant and a cross pin. Pass it through D and the fixed end. Screw a mild steel flat bar plate q outside, bored 12.8 mm, and run a wing nut and washer on the thread either side of it: the thumb screws s and v.

Materials for this step:

PETG FilamentPETG Filament1 piece
Silicone SealantSilicone Sealant1 piece
Wood ScrewsWood Screws18 pieces
Hardwood BoardHardwood Board1 piece
Stainless Steel RodStainless Steel Rod1 piece
Mild Steel Flat BarMild Steel Flat Bar1 piece
Wing NutWing Nut2 pieces
Flat WasherFlat Washer2 pieces

Tools needed:

FDM 3D PrinterFDM 3D Printer
HacksawHacksaw
Files (Hand File)Files (Hand File)
Bench ViseBench Vise
Cordless DrillCordless Drill
Drill Bit SetDrill Bit Set
Adjustable SpannerAdjustable Spanner
Screwdriver SetScrewdriver Set
8

Shaft C, dashers x, cog shaft w and crank m

Cut a hardwood shaft C 32 mm square and 340 mm long. Saw a slot 7 x 22 mm, 15 deep, across one end to take the sawcalf tab, and chisel a 16.4 mm square socket 50 deep in the other, so C can slide 15 mm as E is set. Mortise six hardwood paddles x 25 x 6 mm through it, 40 mm apart, alternately up and down, reaching 110 mm from its centre. File the end of a 16 mm stainless cog shaft w 110 mm long square for 34 mm; pass it through a hardwood bearing block on the crank end into the socket and pin a crank m of mild steel flat bar, 120 mm throw, with a hardwood handle, on its outer end. Set C's slot over the tab and hold it with a split pin through both.

Materials for this step:

Hardwood BoardHardwood Board1 piece
Wood GlueWood Glue1 piece
Stainless Steel RodStainless Steel Rod1 piece
Mild Steel Flat BarMild Steel Flat Bar1 piece
Hardwood DowelsHardwood Dowels1 piece
Split PinSplit Pin2 pieces
Wood ScrewsWood Screws4 pieces

Tools needed:

Table SawTable Saw
Chisel Set - WoodChisel Set - Wood
Cordless DrillCordless Drill
Drill Bit SetDrill Bit Set
HacksawHacksaw
Files (Hand File)Files (Hand File)
Bench ViseBench Vise
9

The build in 3D

FreeCAD model of this build, the near side cut away: the box with its bored fixed end and funnel, the fixed ribbed dish, the turning dish with its ring and wings, the rod with its thumb screws on the plate, the shaft with six paddles, and the cog shaft and crank.
Design FileBLENDCC0 - Free
10

Set the gap and churn

For cream, set the turning dish's face 30 mm from the fixed dish's face with the thumb screws (closer, 15 mm, is Pike's setting for milk). Turn the crank briskly and, while it turns, pour about 8 litres of heavy cream at about 15 °C, checked with the thermometer, into the funnel, timing it. When the butter comes, lift the lid, pull the split pin and lift out the shaft C, take out the butter, drain the buttermilk into a bowl, wash the butter in cold water until it runs clear, salt and weigh it.

Materials for this step:

Heavy CreamHeavy Cream8 l
Coarse Sea SaltCoarse Sea Salt1 piece
WaterWater1 piece

Tools needed:

Leave-In Probe ThermometerLeave-In Probe Thermometer
StopwatchStopwatch
Digital Kitchen ScaleDigital Kitchen Scale
Stainless Steel Mixing Bowl (Large)Stainless Steel Mixing Bowl (Large)
Adjustable SpannerAdjustable Spanner
11

Troubleshooting

Adjustable-dish churn troubleshooting.

Flow

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12

History and honest limits

**John Pike** of Syracuse, Onondaga County, New York, US 30,930, 18 December 1860, "Churn". He claimed "the combination and arrangement of the adjustable convex dish D, concavo convex dish E, with the radial beaters on each as described, together with the wings d, d, shaft C, and dashers x, x". He wrote that the butter comes "ordinarily inside of two minutes with sweet milk and one minute with cream"; we have not tested that. His pan B was metal, his dish D adjustable on a slide H and his shaft held to E by a spring c; ours is a kitchen funnel, a dish screwed fast and a split pin. Neither the text nor the drawing gives the gearing's form; ours is a plain crank. His D is "say eight inches in diameter", which we use; every other size here is ours.

Materials

15

Tools Required

18

Design Files

3

CC0 Public Domain

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